Iecaianoaaiiuo hana a me ka hana o ka wela-wili ribbed kila pahu

Iecaianoaaiiuo hana a me ka hana o ka wela-wili ribbed kila pahu
工艺流程
ʻenehana hope:

I ka mākeke rebar o kēia manawa, ʻoi aku ka nui o ka hrb400e.ʻO ke ala hoʻoikaika microalloy ke ala nui e hana ai i ka hrb400e i ka honua.ʻO ka microalloy ka nui o ka vanadium alloy a i ʻole ka niobium alloy, ka mea e hoʻopau i ka nui o nā kumu waiwai i kēlā me kēia makahiki.Ma muli o ka liʻiliʻi o nā kumuwaiwai mineral i loaʻa ka vanadium a me ka niobium, paʻa ka hoʻolako ʻana i kēia mau mea hoʻohui.No laila, inā hiki ke hoʻemi ʻia ka ʻike o ka hao hao hrb400e, e hoʻohua nui ia i nā pono waiwai a me ka pilikanaka.

I ka ʻenehana i kēia manawa, ʻo ka laina hana wili pālua me ka ʻole o ka hōʻemi ʻana a me ka hoʻonui ʻana i ka wili wili e hoʻohana maʻamau i ka hoʻoikaika ʻana i ka vanadium alloy e hana i ka hrb400e, a ʻo ka nui o ka helu o ka vanadium he 0.035% a 0.045%.

Hōʻike ʻo China patent cn104357741a i kahi ʻano hrb400e kiʻekiʻe kiʻekiʻe-ikaika ōlaʻi coil a me kāna hana hana.Ma o ke kaʻina hana, hana ʻia ka huahana i hoʻopau ʻia e ka wili liʻiliʻi a me ka hoʻonui ʻana, hiki ke hōʻoia i ka hoʻopau ʻia ʻana o ke kila i ʻōwili ʻia i kahi haʻahaʻa haʻahaʻa o 730 ~ 760 ℃ no ka loaʻa ʻana o nā hua liʻiliʻi, ʻaʻole kūpono kēia ala no nā laina hana. me ka hoemi ole i na wili nui.Hōʻike ka patent Chinese cn110184516a i kahi ʻano hoʻomākaukau o ka uwea kiʻekiʻe φ6mm~hrb400e wili wili.Me ke kōkuaʻana o ka ikaika o ka'ōwili o nā mea hana, hoʻomaka ka'ōwili wela haʻahaʻa mai ka mahana wela, aʻikeʻia ka hana me ka microalloying.ʻO ka hemahema o kēia ʻano, ʻo ia nā koi no ka ikaika a me ka hana kaʻa o nā mea ʻala a me nā mea wili liʻiliʻi he kiʻekiʻe, ʻoi aku hoʻi no ka laina hana o ka torsion rolling, e hōʻemi ana i ke ola hoʻokolohua o nā mea hana a hoʻonui i ke kumukūʻai mālama. nā mea hana, a me ka ikaika o ka uwea kiʻekiʻe φ6mm~hrb400e coil i hana ʻia e kēia ʻano he koena.ʻAʻole lawa ka nui, paʻakikī ke hōʻoiaʻiʻo i ka helu hoʻokō hana.

Nā mea hoʻokō ʻenehana:

Ke manaʻo nei ka mea hou i kēia manawa e hāʻawi i kahi ala no ka hana ʻana i nā kaola hao liʻiliʻi wela, ʻoi aku ke ʻano o ka hana ʻana i nā snails ʻōwili wela no ka uea kiʻekiʻe φ8~φ10mm~hrb400e, e lanakila ana i nā hemahema i ʻōlelo ʻia ma luna o ka hana mua a hoʻemi i ka hana. koina.

ʻO ka papahana ʻenehana o ka mea i hana ʻia i kēia manawa:

ʻO ke ʻano o ka hana ʻana o ka pahu kila ribbed wela, ʻo ka kikoʻī o ke koʻokoʻo wīwī wīwī he φ8~φ10mm, a ʻo ke kaʻina hana ʻenehana e pili ana i ka hoʻomehana - billeting - rough rolling - medium rolling - cooling - pre-finishing - cooling - hoʻopau - hoʻomaha - wili - Papakaukau ʻōleʻa hoʻoheheʻe ea—kohi wili—hoʻolili mālie;ʻO ka pākēneka nui o ke kila c=0.20%~0.25%, si=0.40%~0.50%, mn=1.40%~1.60%, p≤0.045%, s ≤0.045%, v=0.015%~0.020%, ʻO ke koena he Fe a me nā mea haumia hiki ʻole ke pale ʻia;ʻO nā kaʻina hana koʻikoʻi: ʻo ka mahana wela o ka umu he 1070 ~ 1130 ℃, ʻo ka prefinishing rolling temperature he 970 ~ 1000 ℃, a ʻo ka hoʻopau ʻana o ka wela wela he 840 ~ 1000 ℃.880 ℃;kau wela 845~875 ℃;ʻO ka wela kaʻa hope ma lalo o ka mahana recrystallization o ka ʻāpana austenite;ʻO ka hoʻoluʻu wikiwiki ʻana e ka peʻahi ma ka papa ʻaina hoʻoluʻu ea, ʻo 100% ka nui o ka ea;ʻO ka mahana o ka uhi he 640 ~ 660 ℃, ka mahana o ka uhi mālama wela he 600 ~ 620 ℃, a ʻo ka manawa i ka uhi mālama wela he 45 ~ 55s.

ʻO ke kumumanaʻo o ka mea i hana ʻia: i ka pae wela o 840-880 ℃, ua hoʻolōʻihi ʻia nā hua austenite e ka hoʻololi ʻana, akā ʻaʻole hiki ke recrystallization.Eia naʻe, hoʻokumu ʻia nā kaula deformation i loko o nā ʻōpala austenite, a ʻo nā wēlau o nā kaula deformation ma ke ʻano maʻamau ma nā palena o ka palaoa, a aia pū kekahi mau kaula deformation i loko o nā ʻōpala e like me nā palena o ka palaoa e hoʻokaʻawale i nā ʻōpala austenite elongated.I ka wā o ka hoʻololi ʻana mai ka austenite a i ka ferrite, ʻo nā palena ʻāina austenite elongated a me ka ʻāpana deformation palena o ka palaoa e hana i mau kahua nucleation no ka ferrite, ka hopena i ka hoʻomaʻemaʻe ʻana o ka ferrite ma hope o ka hoʻololi ʻana.ʻO ka haʻahaʻa haʻahaʻa haʻahaʻa i loko o ka mīkini hoʻopau e hoʻemi ana i ka ukana o ka ʻōwili a me ka waena waena a me nā wili hana mua a hoʻonui i ke ola lawelawe o nā mea hana.

ʻO nā hopena maikaʻi o ka mea i hana ʻia penei: ma ka hoʻohui ʻana i kahi wahi liʻiliʻi o v no ka hoʻoikaika ʻana i ka microalloy, ua hoʻomaikaʻi ʻia ka ikaika o ka hoʻoulu ʻana, v a me c hoʻokumu i ka carbide, i hoʻoheheʻe ʻia i ka wā hoʻomaha ma hope o ka ʻōwili ʻana, a pāʻani i ke kuleana o ka hoʻoikaika ʻana i ka ua. .ʻO ke koʻokoʻo uea wela o ka mea i hana ʻia he ikaika tensile o 600-700mpa, he ikaika hoʻohua o 420-500mpa, kahi ikaika awelika e pili ana i 450mpa, a agt> 10%, e hōʻoiaʻiʻo ana i kahi palena kūpono.Paʻa ka ikaika o ka hoʻoulu ʻana, a ʻoi aku ka nui o ka hana hoʻokō ma luna o 99%.Hoʻoponopono ka mea hou i ka pilikia he paʻakikī ka hana ʻana i ka wili wili haʻahaʻa, hoʻemi i ke kumukūʻai ma ke kumu o ka hōʻoia ʻana ʻaʻole e hoʻemi ʻia ka hiki ke hana, a lawe mai i nā pono waiwai kiʻekiʻe.

Nā ala kikoʻī

ʻO ka ʻike o kēia mea hou i wehewehe ʻia ma lalo nei me ka hui pū ʻana me nā ʻano.

ʻO ke ʻano hana o kahi pūʻulu o ka uwea kiʻekiʻe φ8mm~φ10mmhrb400e wili snails.ʻO ke kaʻina hana ʻo: ka wela puka: 1080 ~ 1120 ℃, ke komo ʻana i ka rolling pre-finishing 1030 ~ 1060 ℃, ke komo ʻana i ka wela o ka ʻōwili ʻana: 850 ~ 870 ℃, ka wela wili: 850 ~ 870 ℃, ka nui o ka ea 100%, ke komo ʻana i ka uhi insulation ʻO ka mahana 640 ~ 660 ℃, 600 ~ 620 ℃ ma waho o ka uhi mālama wela, ʻo ka manawa i ka uhi mālama wela he 45 ~ 55s, a ʻoluʻolu maoli.Ua hoikeia ma ka Papa 1 ka hana kemika o ke kookoo uwea o ke ano o ka mea i hanaia i keia manawa, a ua hoikeia ma ka Papa 2 na waiwai mekini o ke kaula uwea o ke ano o keia mea i hanaia.

ʻO ka haku mele ʻana (wt%) o ke koʻokoʻo uea o ka laʻana pākaukau

Papa 2 Nā waiwai mīkini o nā lāʻau uea laʻana

ʻO ka ikaika o ka uwea kiʻekiʻe φ8mm ~ φ10mmhrb400e i hoʻopili ʻia i nā snails i hana ʻia e ke ʻano o ka mea i hana ʻia ma ka laulā o 420 ~ 500mpa, ʻoi aku ka agt ma luna o 10%, ʻoi aku ka ikaika o ka lākiō ma luna o 1.35, a ʻo ka hana metallographic ka mea nui ferrite. a me ka pearlite., hana paʻa, lawa ka ikaika hua a me ka palena agt, ʻo ka kūleʻa o kēia kaʻina hana he mea koʻikoʻi nui ia i ka hōʻemi ʻana i nā kumukūʻai hana a me ka hoʻonui ʻana i ka loaʻa kālā no nā laina hana lua torsion rolling me nā mea hana kahiko.

Nā hiʻohiʻona ʻenehana:
1. ʻO ke kaʻina hana o ka pahu kila liʻiliʻi wela, ʻo φ8mm ~ φ10mm ka uea koʻokoʻo, a ʻo ke kaʻina hana ʻenehana e pili ana i ka hoʻomehana - billeting - rough rolling - medium rolling - cooling - pre-finishing - cooling - hoʻopau - hoʻoluʻu - wili. – ea Cold roller table—collecting coil—slow cooling, characterized in that: the chemical composition mass percentage of steel is c=0.20%~0.25%, si=0.40%~0.50%, mn=1.40%~1.60%, p≤ 0.045 %, s≤0.045%, v=0.015%~0.020%, ʻo ke koena he fe a hiki ʻole ke pale aku i nā mea haumia;ʻO nā ʻanuʻu kaʻina hana koʻikoʻi: ʻo 1070 ~ 1130 ° C ka wela o ka hoʻopau ʻana, ʻo 970 ~ 1000 ° C ka mahana ma mua o ka hoʻopau ʻana, a ua hoʻokō ʻia ka ʻōwili ʻana.ʻO ka mahana he 840 ~ 880 ℃;ʻO ka mahana wili he 845 ~ 875 ℃;ʻo ka wela kaʻa hope loa ma lalo o ka mahana recrystallization o ka ʻāpana austenite;ua hooluolu koke ia e ka mea pe'ahi ma ka papa wili ea, a he 100% ka nui o ka ea;Hoʻopili ʻia ka papa ʻaina ma ka pani ʻana i ka uhi insulation, ʻo ka mahana o ke komo ʻana i ka uhi insulation he 640 ~ 660 ℃, a ʻo ka mahana o ka puka ʻana o ka uhi insulation he 600 ~ 620 ℃, a ʻo ka manawa ma ka uhi insulation he 45 ~ 55s.

Hōʻuluʻulu manaʻo loea
ʻO ke kaʻina hana o ka pahu kila wiliwili wela, ʻo ka pūnāwai kila wela-rolled wire rod specification he Φ8mm ~ Φ10mm, ʻo ka mea hoʻohui kemika nuipa pākēneka o ke kila ʻo C = 0.20% ~ 0.25%, Si = 0.40% ~ 0.50% , Mn = 1.40% ~ 1.60%, P≤0.045%, S≤0.045%, V=0.015%~0.020%, ʻo ke koena ʻo Fe a me nā mea haumia hiki ʻole ke pale aku;ʻO ke kaʻina hana ʻōwili: ʻo ka wela o ka umu he 1070 ~ 1130 ℃, a ua hoʻokō ʻia ka pre-finishing.ʻO ka mahana o ka'ōwiliʻana he 970 ~ 1000 ℃,ʻo ka wela hoʻopauʻana he 840 ~ 880 ℃;ʻO ka mahana wili he 845 ~ 875 ℃;ʻo ka wela kaʻa hope ma lalo o ka mahana recrystallization o ka ʻāina austenite;%;Ma hope o ka pani ʻana i ka uhi insulation o ka roller, ʻo ka mahana o ke komo ʻana i ka uhi insulation he 640 ~ 660 ℃, a ʻo ka mahana o ka puka ʻana i ka uhi insulation he 600 ~ 620 ℃, a ʻo ka manawa ma ka uhi insulation he 45 ~ 55s.Ma ka hoʻohui ʻana i kahi mea liʻiliʻi o V alloy a me ka hoʻopau ʻana i ka ʻōwili ʻana i ka haʻahaʻa haʻahaʻa, ʻaʻole e hōʻoia ka mea hana i ka hana paʻa o nā mea hana, akā e hōʻemi pū ana hoʻi i ka ʻike a me ke kumukūʻai.


Ka manawa hoʻouna: ʻAukake-30-2022